Piston gas compressors (masu kwampreso masu juyawa) sun zama kayan aiki na asali a cikin matsewar iskar gas na masana'antu saboda babban matsi mai ƙarfi, sarrafawa mai sassauƙa, da ingantaccen aminci. Wannan labarin a tsanake yana yin bayani dalla-dalla kan fa'idodin fasahar su a cikin yanayi mai nau'in iskar gas iri-iri, dangane da ƙa'idodin ƙira.
I. Core Structural Design
Ayyukan damfarar gas na piston ya samo asali ne daga tsarin haɗin kai daidai, gami da mahimman sassa masu zuwa:
1. Babban Ƙarfin Silinda
Gina daga simintin ƙarfe, gami karfe, ko kayan shafa na musamman don jure lalata na dogon lokaci daga kafofin watsa labarai masu ƙarfi kamar iskar acidic (misali, H₂S) da iskar oxygen mai ƙarfi.
Haɗaɗɗen tashoshi masu sanyaya ruwa/man don sarrafa daidaitaccen canjin yanayin zafin da abubuwan gas suka haifar (misali, ƙarancin danko na hydrogen, babban amsawar ammonia).
2. Multi-Material Piston Majalisar
Piston Crown: Zaɓin kayan abu wanda aka keɓance da sinadarai na gas-misali, 316L bakin karfe don juriya mai ɗauke da sulfur mai ɗauke da iskar gas, suturar yumbu don yanayin yanayin zafi na CO₂.
Tsarin Ring Seling: Yana amfani da graphite, PTFE, ko ƙarfe hatimin hatimi don hana zubar da iskar gas mai ƙarfi (misali, helium, methane), yana tabbatar da ingancin matsawa ≥92%.
3. Tsarin Bawul mai hankali
Tsayawa yana daidaita lokacin sha/share bawul da ɗagawa don ɗaukar nau'ikan iskar gas daban-daban da ma'aunin matsawa (misali, nitrogen a 1.5:1 zuwa hydrogen a 15:1).
Faranti mai jure gajiyawa suna jure hawan keke mai tsayi (≥1,200 hawan keke/minti), tsawaita tazarar kiyayewa a cikin mahallin gas mai ƙonewa/ fashewa.
4. Modular Compress Unit
Yana goyan bayan daidaitawar 2- zuwa 6-mataki mai sauƙi, tare da matsa lamba ɗaya-mataki har zuwa mashaya 40-250, biyan buƙatu iri-iri daga ajiyar iskar iskar gas (misali, argon) zuwa matsi na syngas (misali, CO + H₂).
Hanyoyin haɗin kai da sauri suna ba da damar daidaita tsarin sanyaya cikin sauri dangane da nau'in gas (misali, sanyaya ruwa don acetylene, sanyaya mai don Freon).
II. Fa'idodin Haɗin Gas Na Masana'antu
1. Cikakkun Watsa Labarai
Gases masu lalacewa: Abubuwan haɓakawa (misali, Hastelloy cylinders, sandunan piston alloy na titanium) da taurin ƙasa suna tabbatar da dorewa a cikin mahalli masu wadatar sulfur da halogen.
Gas mai Tsafta: Lubrication mara amfani da madaidaicin tacewa sun sami TS EN ISO 8573-1 Tsabtace Class 0 don ƙarancin nitrogen da oxygen na likita.
Gases masu ƙonewa/fashewa: Mai dacewa da takaddun shaida na ATEX/IECEx, sanye take da murƙushe walƙiya da dampers masu jujjuyawa don amintaccen sarrafa hydrogen, oxygen, CNG, da LPG.
2. Ƙarfafa Ayyukan Ayyuka
Faɗin Gudun Gudun Hijira: Maɓalli-maimaituwa da daidaita ƙarar sharewa suna ba da damar sarrafa kwararar linzamin kwamfuta (30% – 100%), wanda ya dace da samarwa na ɗan lokaci (misali, farfadowar shukar sinadari) da ci gaba da wadata (misali, rabe-raben iska).
Smart Control: Haɗe-haɗen na'urori masu auna firikwensin gas suna daidaita sigogi ta atomatik (misali, madaidaicin zafin jiki, ƙimar man mai) don hana lalacewa ta hanyar canje-canjen dukiyar gas kwatsam.
3. Ƙimar Kuɗin Rayuwa
Ƙarƙashin Ƙirƙirar Kulawa: Mahimmancin abubuwan rayuwa yana tsawaita ta> 50% (misali, tazarar kiyayewa na sa'o'i 100,000), rage raguwa a cikin mahalli masu haɗari.
Haɓaka Makamashi: Matsakaicin matsi da aka keɓance zuwa takamaiman adiabatic fihirisa (k-darajar) sun cimma 15%-30% tanadin makamashi idan aka kwatanta da na al'ada. Misalai sun haɗa da:
Iskar da aka matsa: Takamaiman iko ≤5.2 kW/(m³/min)
Haɓaka iskar gas: Ingantaccen Isothermal ≥75%
III. Mabuɗin Masana'antu Aikace-aikace
1. Daidaitaccen Gases na Masana'antu (Oxygen/Nitrogen/Argon)
A cikin ƙarfe na ƙarfe da masana'antar semiconductor, ƙirar mai ba tare da maganin ƙwayar ƙwayar ƙwayar cuta ta bayan-jiyya tana tabbatar da tsabtar 99.999% don aikace-aikace kamar narkakkar garkuwar ƙarfe da ƙirƙira wafer.
2. Makamashi Gases (Hydrogen/Syngas)
Matsakaicin matakai da yawa (har zuwa mashaya 300) haɗe tare da tsarin kawar da fashewa cikin aminci yana sarrafa hydrogen da carbon monoxide a cikin ajiyar makamashi da haɗin sinadarai.
3. Gases masu lalacewa (CO₂/H₂S)
Maganganun juriya na lalata-misali, tungsten carbide coatings da lubricants-resistant acid — suna magance arziƙin sulfur, yanayin zafi mai ƙarfi a cikin reinjection filin mai da kama carbon.
4. Gases na Musamman na Lantarki (Magungunan Fluorinated)
Cikakkun ginin hatimi da gano leak ɗin helium mass-spectrometer (yawan leak <1×10⁻⁶ Pa·m³/s) tabbatar da amintaccen kula da iskar gas kamar tungsten hexafluoride (WF₆) da nitrogen trifluoride (NF₃) a cikin masana'antar photovoltaic da IC.
IV. Sabbin Ci gaban Fasaha
Tsarin Twin na Dijital: Tsarin bayanan lokaci-lokaci yana annabta lalacewa na zoben piston da gazawar bawul, yana ba da faɗakarwar tabbatarwa watanni 3-6 gaba.
Haɗin Tsarin Green: Raka'a na dawo da zafi na sharar gida suna canza 70% na zafi matsawa zuwa tururi ko wutar lantarki, suna tallafawa manufofin tsaka tsaki na carbon.
Ultra-matsin lamba-matsin lamba: fasahar Silinda ta pre-damuwa da ke fama da matsin lamba guda ɗaya> Kafa 600 a cikin saitunan Lab, yana tsara hanyar adana hydrogen da jigilar abubuwa.
Kammalawa
Piston gas compressors, tare da tsarin gine-ginen su na yau da kullun da damar daidaitawa, suna ba da ingantattun mafita don sarrafa iskar gas na masana'antu. Daga matsawa na yau da kullun zuwa matsananciyar yanayi na musamman sarrafa iskar gas, ingantaccen tsarin yana tabbatar da aminci, inganci, da ayyuka masu inganci.
Don jagororin zaɓi na kwampreso ko rahotannin ingantattun fasaha waɗanda aka keɓance da takamaiman kafofin watsa labarai na gas, da fatan za a tuntuɓi ƙungiyar injiniyarmu.
Bayanan Fasaha:
Bayanan da aka samo daga ISO 1217, API 618, da sauran matakan gwaji na duniya.
Ayyukan gaske na iya bambanta dan kadan ya danganta da abun da ke tattare da iskar gas da yanayin muhalli.
Dole ne saitin kayan aiki ya bi ka'idodin aminci na gida don kayan aiki na musamman.
Lokacin aikawa: Mayu-10-2025